Requirements and Benefits of Quick Turn Printed Circuit Board
Keywords: Quick Turn PCB, Quick Turn PCB Manufacturer
Quick turn PCB is a type of PCB that enables manufacturers to complete projects or fulfill requests quickly. Meeting the most demanding deadlines and pressing schedules has become very easy for the users.
Advantages of Quick Turn PCB
By selecting quick turn PCB services, you get various advantages, such as:
Cost-effective - Essentially, embracing the PCB technologies has helped a lot in reducing manufacturing time, thus leading to lower production costs.
Circuit board variety - The PCB manufacturers are aware of the fact that they are serving customers with different requirements and needs. Therefore, to meet those demands they provide a broad range of PCBs.
Quick turnaround time – Compared to conventional methods the main objective of quick turn PCB is to deliver solutions in the least amount of time possible, regardless of the circuit board complexity. Manufacturers who are serious about their trade always strive to achieve this, and prevents customers from unnecessary delays. This way the clients can make their focus on other important work areas.
For many engineers designing and fabricating a printed circuit board for a quick turn manufacturing run or producing limited number of devices can be a major headache. Commercial board houses are specialized in production runs of thousands of boards, and fabricating single copies of a board design has become difficult, expensive and time-consuming, until now.
To fabricate a quick turn printed board that does not required many specialize equipment’s there is a simple and fast method. Below is given the process of taking schematic diagram and using it to produce a board to professional standards. Steps listed below,
- Generating and design-in circuit schematic diagrams
- Verify component placement and routing should be verified
- For different circuit type, such as analog & digital you need to optimize PCB design
- for printed circuit board house create a design guideline
- Generating artwork and design files
- Developing and exposing the solder mask layer
- Using necessary chemicals and drilling tools safely
Factors that Tell You about the Cost of Quick Turn PCB Assembly
You'll undoubtedly want to know the factors that can influence the cost before requesting a PCB assembly quote. However, you will come across different factors that need to be considered, but the most significant cost drivers include:
Packaging and shipping
There are various packaging and delivery options based on size, the urgency of the project, PCB assembly, and what you want to protect the circuit boards against. So, it needs consideration as the option you go for can affect the final cost as well.
Quick turn PCB assembly type
Several quick turn PCB assembly technologies are used by the manufacturers, with the most popular being Surface Mount (SMT) and Through-Hole Assembly (THA). The PCB assembly manufacturer can use both SMT and THA depending on the nature of the work.
Number of layers
Boards can have even a single layer or multiple layers. Extra layers need at least more time to manufacture. As such, when more layers are involved the cost of quick turn PCB will obviously be higher.
Cost of machine power and labor
There is requirement of skilled professionals in manufacturing and assembling PCBs. The overall cost can get higher if the work demands more technicians. Besides that, for different types of circuit boards manufacturers have machinery designed. Therefore, the machines used can even affect the PCB costs.
Component placement
The component placement that you choose is another major factor that can affect the price of quick turn PCBs. The cost of only top layer assembly makes a difference from that of double-sided assembly.
Turnaround time
To fulfill requests in time some quick turn PCB manufacturers have teams working all day and all night. What matters is how fast the manufacturer completes the process. Quick deliveries can translate into more cost.
While Choosing a Quick Turn PCB Assembly Manufacturer Factors You Need to Consider
As for Quick Turn PCB Manufacturer you have plenty of options but you need to know that no two companies are created equal. In your level of satisfaction, the PCB Company that you choose to work with for your project can make a lot of difference.
Hence, finding a suitable candidate for the task doesn't have to be complicated. Factors that you need to consider:
Equipment
The best quick turn PCB professionals have started investing in the latest state-of-the-art machinery, technologies, and processes. Even there is need for the most knowledgeable engineers and technicians to be backed by cutting-edge equipment and systems so that they can produce high-quality boards and meet customer demands quickly.
Speed
There are different delivery schedules for PCB manufacturing and assembling companies. Few manufacturers even deliver within 24 hours. Others might take a little longer but will definitely deliver within the stipulated timeframe.
Ensure that the turnaround time is in alignment with your marketing, launching, or other requirements. Also, if the company promises to give you early deliveries then you need to expect to pay more.
Quality
Quick turn PCB fabrication along with keeping an eye on avoiding delays should also look at the product quality. Partnering with a manufacturer can also put an emphasis on the quality aspect. Their operations should meet the global quality standards and guidelines.
Experience
You will have to select an experienced and knowledgeable manufacturer with a proven track record in the field if you want to achieve best results. Look for their client base. If you have a lengthy list of satisfied customers then it is a good sign that you are dealing with the right quick turn PCB team.
Manufacturing price
The cost factor matters a lot. For every budget you will undoubtedly find PCB firms. You will find several companies offering quick-turn PCB services at an affordable price if you are on a budget. However, never just go for the cheapest service available. Sometimes, you will get what you have paid for, and it is no different with PCB manufacturing.
Customization of circuit board
Circuit boards have different requirements. For every user a one-fits-all approach may not be suitable. It is important to find out the customization options the manufacturer offers.
Conclusion
Not only for manufacturers but also clients Quick turn PCB marks as a game-changer. It actually reduces the manufacturing time and saves money. The PCB prototypes helps in avoiding costly flaws by detecting issues that could go unnoticed until it's too late. It even pays to work with a quick turn PCB fabrication partner who has demonstrated that within the promised delivery schedules they can consistently producing high-quality PCBs.